AI Based SOP Tracking

AI Based SOP Tracking Solution

The Requirement :

Assembly lines must follow a strict sequence of steps defined by the Standard Operating Procedure. Manual supervision cannot catch every deviation and even a small mistake in the order of operations can result in defects rework safety issues and warranty claims.

What YAFE Delivered :

A real time AI system that watches the assembly process and verifies that each step is performed in the correct sequence using the correct tools. If a deviation happens the system instantly alerts the operator to correct it before the product moves forward.

Key Highlights :

Monitors every step of assembly through camera based detection
Ensures correct tool usage and confirms operation completion
Prevents operators from skipping steps or using wrong methods
Works on high mix production with frequent model changes
Live display helps operators stay guided and confident

Client : Leading manufacturing plants

Technical Superiority :

AI recognizes tool position and operator actions accurately
Follows design data rather than static reference images
Onboard edge processing for fast response and zero delays
Seamless integration with MES for complete traceability
Scalable to multiple stations and multiple product models

Customer Benefits :

Zero bypass of critical SOP steps
Higher quality consistency and reduced rework
Fast training and support for new operators
Strong accountability and process discipline
Total visibility of assembly compliance for audits

Why YAFE Excelled :

Deep understanding of assembly workflows
Fast deployment that fits existing line layouts
Designed for real shop floor challenges lighting and motion
Trusted performance proven under production load

Conclusion :

This solution ensures that every unit is assembled exactly as designed. With AI monitoring each step in real time manufacturers gain complete control over process accuracy product quality and operator compliance.