MES for Mahindra Power Electronics Assembly Line
The Requirement :
Mahindra needed a connected and controlled assembly environment for their power electronics production. Paper based tracking and manual recording created delays, traceability issues, and difficulties in achieving consistent quality during high mix manufacturing.
What YAFE Delivered :
A fully integrated Manufacturing Execution System that digitized every station on the line. The system now tracks each product through the assembly process, collects real time data, and ensures that every step is completed correctly before moving forward.
Key Highlights :
• Up to 15000 tires inspected per day
• Instant detection of incorrect or missing DOT markings
• Zero impact on conveyor speed or cycle time
• Complete traceability for every tire
• Eliminates human inspection errors entirely
Technical Superiority :
• Smart rule engine to enforce correct process sequence
• Data capture from machines and operators without manual intervention
• Scalable architecture that supports plant wide expansion
• Analytics enabled insights for cycle time and process optimization
• Secure infrastructure ensuring data reliability and audit readiness
Customer Benefits :
• Zero bypass of critical assembly steps
• Higher process discipline and improved product quality
• Reduced rework and faster issue identification
• Full visibility to production performance and bottlenecks
• Strong foundation for Industry 4 readiness
Why YAFE Excelled :
• Deep understanding of assembly line behavior and operator workflows
• Custom MES development tailored to customer requirements
• Smooth deployment with minimal production interruption
• Continuous support ensuring long term performance and adoption
Conclusion :
This MES implementation transformed Mahindra’s power electronics assembly into a smart digitally driven operation. With accurate data real time traceability and controlled processes Mahindra now produces every unit with confidence in quality consistency and accountability.